Job Description Job Description

Position Summary

The Senior Electrical Engineer is responsible for the design, development, and implementation of electrical systems and controls for custom automation machinery. This role carries end-to-end ownership of electrical design, from concept through commissioning, while collaborating closely with internal teams and customers to deliver robust, high-performance automation solutions. Experience designing test systems is a plus. The role also provides technical guidance to junior engineers.

Key Responsibilities

• Design and develop electrical circuits, control systems, and components for custom automation machinery, including PLC systems, VFDs, servo drives, and safety circuits.

• Create and maintain detailed electrical schematics, wiring diagrams, panel layouts, and Bills of Materials (BOMs).

• Perform electrical load calculations and determine required Safety Performance Levels (PL) for machine safety circuits.

• Collaborate with internal and external customers to define requirements and develop tailored automation solutions.

• Conduct feasibility studies and testing on new and modified designs.

• Support electrical troubleshooting, debug, and commissioning of machines during build and at customer sites.

• Use diagnostic tools (oscilloscopes, multimeters, etc.) to analyze and validate electrical and electronic systems.

• Analyze and resolve hardware design issues.

• Ensure compliance with industry standards and safety regulations.

• Prepare and maintain technical documentation, including machine manuals, schematics, and design documentation.

• Lead design reviews and provide technical guidance to junior engineers.

• Deliver technical presentations to customers and internal stakeholders.

• Participate in team meetings and contribute to continuous improvement initiatives.

Required Qualifications

• Bachelor's degree in Electrical Engineering (BSEE) or related field.

• Minimum of 5 years of experience in electrical hardware design for industrial automation or controls.

• Strong understanding of electrical systems and industrial controls, including PLCs, VFDs, servo drives, and machine safety.

• Proficiency in electrical calculations (thermal load, arc flash, power distribution, etc.).

• Hands-on experience with AutoCAD; AutoCAD Electrical and/or EPLAN experience is a plus.

• Knowledge of industry standards and regulations.

• Strong analytical and problem-solving skills.

• Excellent verbal and written communication skills, with the ability to explain technical concepts clearly to technical and non-technical audiences.

• Strong technical writing skills for manuals, proposals, and design documentation.

• Proficient in Microsoft Office Suite.

• Excellent organizational and time-management skills with the ability to meet project deadlines.

• Ability to work collaboratively in a team environment.

• Self-motivated with a commitment to staying current on emerging electrical technologies and industry best practices.

Preferred Qualifications

• Experience with test machine functionality and test system design, including signal conditioning (up to 1 kHz), data acquisition, and end-of-line or development test equipment.

• PLC and/or test software development, debug, and commissioning experience.

• Professional Engineer (PE) certification.

Company Description

Automation Controls and Engineering (ACE) is a growing, innovative automation manufacturing company specializing in custom turnkey automation solutions and integration. ACE provides tailored Automation Solutions that maximize efficiency and simplicity by leveraging technology and innovation.

Company Description Automation Controls and Engineering (ACE) is a growing, innovative automation manufacturing company specializing in custom turnkey automation solutions and integration. ACE provides tailored Automation Solutions that maximize efficiency and simplicity by leveraging technology and innovation.

Automation Controls & Engineering LLC

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